基于工艺-设备-管理三维协同的重介选煤厂介耗控制实践

    Practice on medium consumption control in dense medium coal preparation plant based on three-dimensional synergy of process, equipment and management

    • 摘要: 针对长治经坊选煤厂介耗偏高、选煤生产成本居高不下的问题,选煤厂以降低生产介耗、控制选煤生产成本、提升企业经济效益为目的,探究降低介耗的改造方案。工艺方面,通过优化洗选工艺流程,增设精煤、中煤磁选机,提高磁选作业处理能力,并将浓缩一段底流进一步磁选,最大限度回收介质。设备方面,开展多项针对性改造:在精煤、中煤集料箱处加装预脱介装置,使介质及时返回重介系统,提高预脱介能力;在原煤入料带式输送机机头处增设锯齿形除杂机,提高透筛率;循环水管道加装过滤装置,脱介筛筛上喷淋管道加装管道泵,避免喷嘴堵塞,提高喷淋压力;增设磁选机入料在线监测装置,确保磁选机入料稳定,提升磁性物回收率。管理方面,严把介质质量关,明确介质质量标准,完善介质验收制度和流程。改造完成后,选煤厂介耗由1.50 kg/t降低至0.48 kg/t,每年可节约介质成本约108.33万元,大幅降低了选煤生产成本,为企业提质增效、提升经济效益提供了有力保障。

       

      Abstract: To address the problems of excessive medium consumption and high production costs at Changzhi Jingfang Coal Preparation Plant, this study aims to reduce medium consumption, control coal preparation costs, and improve economic benefits by investigating effective medium consumption reduction measures. In terms of process optimization, the coal washing flowsheet was optimized by adding magnetic separators for clean coal and middlings to increase the magnetic separation capacity, while the underflow of the first-stage thickener was subjected to further magnetic separation to maximize medium recovery. In terms of equipment modification, several targeted retrofitting measures were implemented: pre-drainage devices were installed at the collection boxes of clean coal and middlings to promptly return the medium to the dense medium system and enhance pre-drainage capacity; a zigzag impurity remover was added at the head of the raw coal feeding belt conveyor to improve screening efficiency; filtration devices were installed in the circulating water pipeline, and booster pumps were added to the spray headers of the drainage screens to prevent nozzle clogging and increase spray pressure; online monitoring devices were installed at the magnetic separator feed to ensure stable feed conditions and improve magnetic separation efficiency. In terms of management, strict medium quality control was enforced by establishing clear quality standards and improving medium acceptance procedures. After the retrofitting, the medium consumption of the plant was reduced from 1.50 kg/t to 0.48 kg/t, saving approximately 1.08 million yuan annually in medium costs, significantly reducing coal preparation costs and improving the plant’s economic performance.

       

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