高灰细粒无烟煤煤泥浮选工艺研究

    Study on flotation process of high-ash fine-grained anthracite coal

    • 摘要: 为解决鹿台山选煤厂无烟煤煤泥含量高(约18%)、灰分高(约35%)、细颗粒占比大(> 70%)且难浮选,制约选煤厂正常生产并造成煤炭资源浪费的问题,选煤厂采用“浓缩浮选 + 表面改质调浆”工艺,配套选用BCF型变频充气机械搅拌式浮选机,系统揭示煤泥难浮内在机理,优化浮选工艺参数,并开展 < 0.75 mm全粒级高灰细粒无烟煤煤泥浮选工业试验。试验结果表明,该浮选方案可有效改善高灰细泥无烟煤的可浮性,实现煤泥高效分选,浮选精煤灰分≤11%,尾煤灰分 > 70%,精煤产率达63.17%;与直接销售煤泥相比,每年可增加经济效益2 818.87万元。该研究不仅解决了鹿台山选煤厂煤泥堆积的问题,还为同类高灰细泥无烟煤的浮选提供了可靠技术参考,对推动煤炭行业提质增效和绿色发展具有重要意义。

       

      Abstract: To address the problems of high slime yield (approximately 18%), high ash content (approximately 35%), a large proportion of fine particles (over 70%), and poor floatability of anthracite slime at Lutaishan Coal Preparation Plant, which restrict normal plant operation and result in coal resource losses, a “thickening flotation + surface modification conditioning”process was adopted. A BCF-type variable-frequency aerated mechanical agitation flotation machine was selected as the key flotation equipment. The intrinsic mechanisms responsible for the poor floatability of the high-ash fine slime anthracite were systematically investigated, and the flotation process parameters were optimized. An industrial-scale flotation test was conducted on the full size fraction (< 0.75 mm) of high-ash fine slime anthracite. The results show that the proposed flotation process can effectively improve the floatability of high-ash fine slime anthracite and achieve efficient separation of coal slime. The ash content of the flotation clean coal was reduced to ≤11%, while the ash content of tailings exceeded 70%. The clean coal yield reached 63.17%. Compared with direct sales of coal slime, the process generated additional economic benefits of 28.1887 million yuan per year. This study not only resolves the problem of slime accumulation at Lutaishan Coal Preparation Plant but also provides a reliable technical reference for the flotation of similar high-ash fine slime anthracite. It is of great significance for improving coal quality, enhancing economic efficiency, and promoting green development in the coal industry.

       

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