煤泥水加药-压滤系统协同控制策略研究

    Study on collaborative control strategy for reagent dosing and filter-press system in coal slurry water treatment

    • 摘要: 为解决选煤厂煤泥水加药、压滤系统协同性不足,药剂投加比例固定,难以适配煤质与水质波动工况的工程难题,以王坡选煤厂煤泥水处理系统为研究对象,开展煤泥水加药-压滤系统协同控制策略研究。通过开展煤泥水沉降试验,分析絮凝剂、助滤剂用量对沉降速率、沉淀物特性、压滤运行指标的影响规律;引出助滤剂与絮凝剂投加比例β及有效压滤入料时间t两个关联性参数;以浓缩机运行压力1.3 MPa为分界,划分低压和非低压两个阶段,分别构建配套的加药-压滤协同控制策略。结果表明:系统协同控制后,溢流水浓度由325 mg/L降至280 mg/L,底流浓度由375 g/L提升至396 g/L,压滤入料时间由2715 s缩短至2456 s,滤饼水分由22.86%降至22.18%;并使助滤剂、絮凝剂用量分别下降6.36%、7.59%,每年可节约药剂总成本26.1万元。所构建的协同控制体系可打破传统单一环节独立调控局限,同步改善浓缩沉降与压滤脱水生产指标,降低药剂消耗与系统能耗,为同类型选煤厂煤泥水智能化改造提供技术参考。

       

      Abstract: To address the engineering challenges in coal preparation plants, including insufficient synergy between the reagent dosing system and the filter-press system in coal slurry water treatment, fixed reagent dosing ratios that fail to adapt to fluctuating coal quality and water quality conditions, this study takes the coal slurry water treatment system of Wangpo Coal Preparation Plant as the research object and investigates a collaborative fusion control strategy for the reagent dosing–filter-press system. Through coal slurry water sedimentation tests, the effects of flocculant and filter-aid dosages on sedimentation rate, sediment characteristics, and filter-press operation indicators were analyzed. Two interrelated parameters were introduced: the dosing ratio β of filter aid to flocculant and the effective filter-press feed time t. Based on a thickener underflow pressure threshold of 1.3 MPa, the operation was divided into two stages—low-pressure and non-low-pressure—and corresponding collaborative dosing–filter-press fusion control strategies were respectively established. The results show that after the coordinated control of the system, the overflow slurry concentration decreased from 325 mg/L to 280 mg/L, the underflow concentration increased from 375 g/L to 396 g/L, the filter-press feed time was shortened from 2715 s to 2456 s, and the filter cake moisture content decreased from 22.86% to 22.18%. Meanwhile, the dosages of filter aid and flocculant were reduced by 6.36% and 7.59% respectively, achieving an annual total reagent cost saving of 261000 yuan. The established collaborative fusion control system can overcome the limitations of traditional independent single-unit process control, simultaneously improve both thickening sedimentation and filter-press dewatering performance indicators, reduce reagent consumption and system energy usage, and provide a technical reference for intelligent renovation of coal slurry water treatment systems in similar coal preparation plants.

       

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