三维可视化全景雷达物位扫描仪的研究与应用

    Study and application of a three-dimensional visualization-based panoramic radar level scanning system

    • 摘要: 囿于传统煤位监测原理的限制和复杂的煤仓环境,煤位监测存在局限性和滞后性,监测结果难以准确描述煤仓内物料情况,导致工人劳动强度增加,安全系数及生产效率降低。为全面提升煤位监测系统的准确性、实时性与智能化水平,开发了一种全景雷达物位扫描仪,利用调频连续波(FMCW)雷达技术,通过多维转动实现对煤仓内煤炭表面的高分辨率扫描,形成点云数据,并将点云数据转换至合适的坐标系后,构建全局坐标系,同时进行栅格化处理,可提高运算效率并减少运算量,便于计算煤仓煤位相关参数。根据泊松曲面重建算法,定义煤仓的几何模型,对数据进行拟合,生成封闭曲面,并使用Web网页版建立管理软件,显示处理后的煤仓煤位相关参数,并展示物料的三维信息,以此实现煤仓的三维可视化。经过现场测试及比较分析,证明了该研究系统的优越性,表明了基于三维可视化技术的全景雷达物位扫描仪能够实时准确地显示煤仓煤位相关参数及其三维信息,有效提高了煤仓料位测量的准确性和实时性,能够为选煤厂的智能化建设提供准确的数据基础。

       

      Abstract: Due to the limitations of conventional coal-level monitoring principles and the complex operating environment inside coal bunkers, existing coal-level monitoring systems are subject to limitations and delays. Their monitoring results are often unable to accurately characterize the actual material distribution inside the bunker, resulting in increased labor intensity, reduced operational safety, and lower production efficiency.To comprehensively improve the accuracy, real-time performance, and intelligence of coal-level monitoring systems, a panoramic radar level scanner was developed. The system employs Frequency-Modulated Continuous-Wave (FMCW) radar technology to perform high-resolution scanning of the coal surface inside the bunker through multidimensional rotation, thereby generating point-cloud data. After the point-cloud data are transformed into an appropriate coordinate system, a global coordinate system is established. The data are then rasterized to improve computational efficiency and reduce the computational workload, facilitating the calculation of key coal-level parameters.Based on the Poisson surface reconstruction algorithm, a geometric model of the coal bunker is defined, and the acquired data are fitted to generate a closed surface. A web-based management platform was also developed to display the processed coal-level parameters and three-dimensional information of the material, thereby enabling three-dimensional visualization of the coal bunker. Field tests and comparative analyses demonstrated the superiority of the proposed system. The results indicate that the panoramic radar level scanner based on three-dimensional visualization technology can accurately and dynamically display key coal-level parameters and three-dimensional material information in real time. It effectively improves the accuracy and real-time performance of coal-level measurement and provides a reliable data foundation for the development of intelligent coal preparation plants.

       

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