不同座板结构对振动筛横梁强度影响的数值模拟分析

    Numerical simulation analysis of the influence of different seat plate structures on the strength of vibrating screen crossbeams

    • 摘要: 针对大型振动筛横梁易在横梁座板与钢管连接位置发生疲劳断裂的问题,为探究座板结构对横梁受力变形的影响,通过对振动筛进行受力分析,结合激振力理论公式、挠曲线微分方程开展横梁弯曲变形理论计算,并采用有限元仿真手段,对比分析拉铆螺栓预紧力、座板结构对横梁力学性能的影响规律。结果表明:筛体向上加速时单座板最大等效载荷为4886 N,理论计算横梁最大挠度为0.1693 mm,无预紧力仿真最大变形为0.1757 mm,二者偏差为3.8%;拉铆螺栓预紧力仅造成螺栓孔周边局部应力集中,采样单元变形偏差均值仅为−0.50%,整体应力偏差不超过10%,表明预紧力对横梁整体变形与整体应力分布影响可忽略;三合一座板可使横梁变形降低10.70%、应力下降39.69%,双曲线座板使横梁变形降低2.03%、应力下降3.77%,二者均可改善横梁受力变形,其余座板结构会小幅劣化力学指标,参数偏差均低于6%;三合一座板力学优化效果最优但加工与使用成本偏高,综合力学性能与经济成本,双曲线座板更适用于工程现场。研究可为大型振动筛横梁座板轻量化、高可靠性结构优化设计提供理论依据。

       

      Abstract: To address the problem that crossbeams of large vibrating screens are prone to fatigue fracture at the junction between the crossbeam seat plate and steel tube, and to investigate the influence of the seat plate structure on the stress and deformation of the crossbeam, force analysis of the vibrating screen was conducted. Combined with theoretical formulas of exciting force and the differential equation of the deflection curve, theoretical calculations of crossbeam bending deformation were performed. By means of finite element simulation, a comparative analysis was carried out on the influence of rivet bolt pretightening force and seat plate structural forms on the mechanical properties of crossbeams. The results indicate that: the maximum equivalent load on a single seat plate during upward acceleration of the screen body is 4886 N; the theoretically calculated maximum deflection of the crossbeam is 0.1693 mm, while the maximum deformation from simulation without pretightening force is 0.1757 mm, with a deviation of 3.8% between the two; rivet bolt pretightening force only causes local stress concentration around bolt holes, with a mean deformation deviation of sampling elements of merely −0.50% and an overall stress deviation not exceeding 10%; indicating that the pre-tightening force has a negligible effect on the overall deformation and overall stress distribution of the crossbeam; the three-in-one seat plate reduces crossbeam deformation by 10.70% and stress by 39.69%, whereas the hyperbolic seat plate reduces deformation by 2.03% and stress by 3.77%; both can improve the force-deformation behavior of crossbeams, while other seat plate structures slightly degrade mechanical indicators, with parameter deviations below 6%; the three-in-one seat plate offers the optimal mechanical optimization effect but involves higher processing and operating costs; considering comprehensive mechanical performance and economic cost, the hyperbolic seat plate is more applicable to industrial sites. This study can provide a theoretical basis for lightweight and high-reliability structural optimization design of seat plates for large vibrating screen crossbeams.

       

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