大型储配煤基地煤自燃防控“六步法”工程实践

    Engineering practice of the “six-step method” for spontaneous combustion prevention and control in large-scale coal storage and distribution bases

    • 摘要: 针对煤炭应急保供型储配煤基地长周期、大体量堆存条件下煤自燃风险加剧的难题,以肥矿(泰惠)100万t级储配煤基地的运营实践为例,总结提炼煤自燃防控“六步法”工程经验,并结合煤自燃四阶段演化机理与基地堆存特征,对各步骤的量化参数与启动判据进行了系统细化与重构,形成“分层压实—煤泥封闭—喷淋养护—监测监控—高温剥离—翻堆倒垛”闭环防控体系。基地储煤在最长13个月,平均11.28个月的存储周期内,实现“零自燃、无事故”,煤堆最高监测温度为76.8 ℃,未突破80 ℃预警阈值;进出场煤质指标对比显示,全水分、发热量、灰分波动幅度均控制在 5%以内。该防控体系参数明确、判据清晰、易于工程化复现,可为同类储配煤基地提供工程参考。

       

      Abstract: Aiming at the intensified risk of coal spontaneous combustion under long-cycle and large-volume stockpile conditions in strategic supply-guaranteeing coal storage and distribution bases, and leveraging the operational experience of the Feikuang (Taihui) 1 Mt-class base, this study systemized and refined the engineering expertise of the “six-step method”. By aligning the four-stage evolution mechanism of coal spontaneous combustion with the specific stockpiling characteristics of the base, the quantitative parameters and activation criteria for each operational step were systematically re-engineered. Consequently, a closed-loop prevention and control framework comprising “layered compaction – slime sealing – spray curing – monitoring & control – high-temperature stripping – pile turning and restacking” was established. During a storage cycle with a maximum duration of 13 months and an average of 11.28 months, the base successfully achieved a “zero spontaneous combustion, zero accident” safety record. The peak monitored temperature within the coal piles was 76.8 ℃, remaining safely below the critical early-warning threshold of 80 ℃. Furthermore, quality audits of incoming versus outgoing coal demonstrated that fluctuations in total moisture, calorific value, and ash content were strictly confined within a 5% margin. Featuring well-defined parameters and clear decision-making criteria, this closed-loop prevention and control system is highly replicable and provides a valuable engineering reference for similar industrial bases.

       

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