基于复配捕收剂的低阶煤浮选提质试验与机理分析

    Experimental study and mechanism analysis of low-rank coal flotation upgrading based on composite collectors

    • 摘要: 低阶煤变质程度低,表面含氧官能团丰富、疏水性差,导致传统烃类油捕收剂用量大且浮选效果不佳。为解决该问题,研制了一种由非极性和极性分子复配而成的新型复配捕收剂(MBSG),通过傅里叶变换红外光谱(FTIR)、X射线光电子能谱(XPS)、接触角测量以及浮选动力学试验等测量技术,探究其对长焰煤浮选性能的影响。研究结果表明:对于表面存在丰富含氧官能团的长焰煤,MBSG通过协同吸附作用,可降低煤表面含氧官能团的相对含量,有效提升煤表面的疏水性;在叶轮转速1 800 r/min、充气量0.2 L/min、矿浆浓度80 g/L、MBSG用量1.0 kg/t的最佳浮选条件下,精煤产率为30.63%,可燃体回收率为80.52%,药剂用量较传统柴油降低90%以上。MBSG可有效改善长焰煤可浮性,为低阶煤清洁高效利用提供了技术支撑。

       

      Abstract: Low-rank coal is characterized by a low degree of coalification, abundant surface oxygen-containing functional groups, and poor hydrophobicity, which lead to high dosages of traditional hydrocarbon oil collectors and poor flotation performance. To address these issues, a novel composite collector (MBSG), composed of non-polar and polar molecules, was developed. Advanced analytical techniques—including Fourier Transform infrared Spectroscopy (FTIR), X-ray Photoelectron Spectroscopy (XPS), contact angle measurement, and flotation kinetics tests—were employed to investigate its influence on the flotation performance of long-flame coal. The results indicate that the surface of long-flame coal is rich in oxygen-containing functional groups. Through synergistic adsorption, MBSG reduces the relative content of these functional groups on the coal surface, effectively enhancing its surface hydrophobicity. Under the optimal flotation conditions (impeller speed of 1800 r/min, aeration rate of 0.2 L/min, pulp concentration of 80 g/L, and MBSG dosage of 1.0 kg/t), the clean coal yield reached 30.63% with a combustible recovery of 80.52%. Notably, the collector dosage was reduced by more than 90% compared to traditional diesel. The findings demonstrate that MBSG can effectively improve the floatability of long-flame coal, providing technical support for the clean and efficient utilization of low-rank coal.

       

    /

    返回文章
    返回