动浮力主导粗煤泥分选试验研究

    Experimental study on coarse coal slime separation dominated by dynamic buoyancy

    • 摘要: 为进一步改善粗煤泥分选效果,解决现有粗煤泥分选设备粒度效应明显、分选精度不足、分选下限偏高、工艺系统复杂等问题,在分析主流粗煤泥分选设备工作原理、应用缺陷及多场力对矿物颗粒运动影响规律的基础上,提出动浮力主导粗煤泥分选理念,明确动浮力由粒间作用力和孔隙水压力构成,基于该分选机制设计试验样机,选取国内多座选煤厂不同性质的原生煤泥、中矸磁选机尾矿、粗煤泥及末原煤开展实验室分选试验。研究结果表明:动浮力主导分选可实现 < 8 mm粒级末煤高效分选,分选精度高,精煤中细泥污染少、错配物含量低,有效分选下限达到0.074 mm,1~0.074 mm粒级分选可能偏差为0.09 g/cm3,各粒级降灰幅度显著,轻重产物灰分差最高可达49.08个百分点。动浮力主导分选机制可弱化粒度影响,无需添加重介质,能够显著提升粗煤泥分选效果,简化粗煤泥脱水回收工艺流程,拓展粗煤泥有效分选粒度区间,实现宽粒级细粒物料的高精度分选。

       

      Abstract: To further improve the separation effect of coarse coal slime and solve the problems of obvious particle size effect, insufficient separation precision, high lower separation limit, and complex process systems in existing equipment, a separation concept dominated by dynamic buoyancy is proposed based on the analysis of the working principles, application defects of mainstream equipment, and the influence laws of multi-field forces on mineral particle motion. It is clarified that dynamic buoyancy consists of interparticle forces and pore water pressure. Based on this mechanism, an experimental prototype was designed, and laboratory separation tests were carried out on raw coal slime, tailings of middlings/refuse magnetic separators, coarse coal slime, and small raw coal with different properties from several domestic coal preparation plants. The results show that dynamic buoyancy-dominated separation can achieve high-efficiency separation of small coal with particle size < 8 mm, featuring high separation precision, low fine slime contamination in clean coal, and low misplaced material content. The effective lower separation limit reaches 0.074 mm, the probable deviation for the 1~0.074 mm size fraction is 0.09 g/cm3, and the ash reduction in each size fraction is significant, with the maximum ash difference between light and heavy products reaching 49.08 percentage points. The dynamic buoyancy-dominated separation mechanism can weaken the influence of particle size, requires no heavy media, significantly improves the separation effect of coarse coal slime, simplifies the dehydration and recovery process, expands the effective separation size range, and achieves high-precision separation of wide-size-range fine materials.

       

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