选煤厂压滤机给料泵轴封结构优化研究

    Research on structural optimization of shaft seals for filter press feed pumps in coal preparation plants

    • 摘要: 为解决选煤厂压滤机给料泵轴封结构失效问题频发,以及寿命短、密封效果差的问题,通过系统分析压滤机给料泵工况特性、双端面机械密封与副叶轮动力密封组合结构的失效机制,结合实际轴封泄漏故障案例剖析,提出将压紧弹簧由静止型改为旋转型并增设固定销,优化动、静环摩擦副空间结构,将压紧弹簧数量增至12个,基于Finnie冲蚀模型合理减小副叶轮直径,以及增设辅助冲洗系统的系统性优化方案。研究结果表明:优化后压滤机给料泵的密封可靠性与运行稳定性显著提升,关键易损件使用寿命均提升至原寿命的2.5倍以上,其中机械密封使用寿命从90~180 d延长至1 a以上,副叶轮与机封箱使用寿命从60 d延长至150 d以上。该优化方案针对性解决了选煤复杂工况下轴封结构失效的核心问题,为选煤厂压滤机给料泵轴封的选型与优化提供了技术参考。

       

      Abstract: To address the issues of frequent failure, short service life, and poor sealing performance of shaft seal structures in filter press feed pumps of coal preparation plants, this study systematically analyzes the operating characteristics of feed pumps and the failure mechanisms of the combined structure of double-face mechanical seals and expeller dynamic seals. Based on an analysis of actual shaft seal leakage cases, a systemic optimization scheme is proposed: the compression springs are converted from a stationary type to a rotating type with additional fixing pins; the spatial structure of the rotating and stationary ring friction pairs is optimized; the number of compression springs is increased to 12; and based on the Finnie erosion model, the expeller diameter is appropriately reduced while an auxiliary flushing system is integrated. The results indicate that the sealing reliability and operational stability of the filter press feed pumps have been significantly enhanced. Post-optimization, the service life of key wear-prone components has increased to more than 2.5 times their original duration. Specifically, the service life of the mechanical seal has been extended from 90~180 days to over one year, and the lifespan of the expeller and seal box has increased from 60 days to over 150 days. This optimization scheme effectively solves the core problem of shaft seal failure under complex coal preparation conditions and provides a technical reference for the selection and improvement of shaft seals for filter press feed pumps.

       

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