炼焦煤选煤厂重介中煤再选可行性研究

    Feasibility study on the retreatment of middlings from heavy medium separation in coking coal preparation plants

    • 摘要: 为了充分利用炼焦煤这一稀缺资源,以涡北选煤厂为例,对炼焦煤选煤厂重介中煤再选的可行性进行研究。针对该厂重介中煤,进行了破碎筛分、浮沉试验,详细分析了浮沉试验结果,探讨了重介中煤进行破碎、解离、二次分选的可行性。对重介中煤破碎解离、分选、回收等关键技术进行了分析,基于不同投资环境,结合原选煤厂地面工艺布置及厂房布置,提出了两种优化方案,并针对其工艺流程、工艺布置以及关键设备进行了深入分析探讨,对项目投资、项目实施后的经济效益进行了预测。研究结果表明:重介中煤经破碎解离后再选,可有效回收大量合格炼焦精煤,两种优化方案均具备技术可行性和显著经济效益;方案一(破碎至 < 3 mm返回原系统分选)投资190万元,年增利润3 158万元,投资回收期0.7个月;方案二(破碎至 < 1 mm新增分选系统)投资1 980万元,年增利润4 308万元,投资回收期5.5个月。该研究为炼焦煤选煤厂提升资源回收率、增加经济效益提供了切实可行的技术路径,对推动稀缺炼焦煤资源高效利用具有重要实践意义。

       

      Abstract: To maximize the utilization of coking coal as a scarce resource, this paper conducts a feasibility study on the retreatment of middlings from heavy medium (HM) separation, taking the Wobei Coal Preparation Plant as a case study. Crushing, screening and float sink tests were performed on the plant’s HM middlings. By analyzing the float sink results in detail, the feasibility of crushing, liberation and secondary separation was explored. Key technologies involving crushing liberation, separation and recovery were analyzed. Based on different investment environments and the existing plant layout, two optimization schemes were proposed. Furthermore, an in-depth analysis was conducted on the process flows, equipment layout and key machinery, followed by a forecast of project investment and economic benefits.The results indicate that the retreatment of HM middlings after crushing and liberation can effectively recover a significant amount of qualified coking clean coal. Both optimization schemes demonstrate technical feasibility and substantial economic benefits. Scheme 1 (crushing to lower than 3 mm and returning to the original system for separation) requires an investment of 1.9 million yuan, yielding an annual profit increase of 31.58 million yuan with a payback period of 0.7 months. Scheme 2 (crushing to lower than 1mm with a newly added separation system) requires an investment of 19.8 million yuan, yielding an annual profit increase of 43.08 million yuan with a payback period of 5.5 months. This study provides a practical technical path for coking coal preparation plants to improve recovery rates and economic returns, holding significant practical importance for the efficient utilization of scarce coking coal resources.

       

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