Ca2+对煤泥浮选过程的影响研究

    Effect of Ca2+ on coal slime flotation process

    • 摘要: 为揭示Ca2+浓度对煤泥浮选过程的调控规律与差异化影响,优化浮选工艺参数、提升浮选效率,采用接触角测量、吸附率测定、煤颗粒-气泡包裹角测试及浮选指标分析等方法,以淮北临涣选煤厂不同煤种(1/3 焦煤、肥煤、焦煤)浮选入料为研究对象,系统探究Ca2+浓度变化对捕收剂吸附、煤-气泡相互作用及浮选性能的影响。研究结果表明:Ca2+显著改变捕收剂油滴接触角,影响捕收剂吸附行为,不同煤种接触角与吸附率呈现显著差异,焦煤吸附性能最优,肥煤次之;Ca2+浓度升高使煤颗粒-气泡包裹角总体增大,增强煤-气泡亲和性;对浮选精煤产率、灰分及完善指标的影响因煤种而异,低浓度下对1/3 焦煤与肥煤影响较小,高浓度显著提升灰分,焦煤浮选指标呈先增后减趋势,整体完善指标下降。Ca2+通过调控煤颗粒表面电化学性质、捕收剂吸附行为与煤-气泡相互作用显著影响浮选效果,其差异化影响规律为工业浮选工艺优化与精准调控提供了理论依据。

       

      Abstract: To reveal the regulatory mechanisms and differential impacts of Ca2+ concentration on the coal slime flotation process, optimize flotation parameters, and enhance flotation efficiency, this study systematically investigates the effects of varying Ca2+ concentrations on collector adsorption, coal-bubble interactions, and flotation performance. Using flotation feeds of different coal types (1/3 coking coal, fat coal, and coking coal) from the Linhuan Coal Preparation Plant in Huaibei as research objects, methods such as contact angle measurement, adsorption rate determination, coal particle-bubble attachment angle testing, and flotation index analysis were employed.The results indicate that Ca2+ significantly alters the contact angle of collector oil droplets and influences collector adsorption behavior, with distinct differences observed across different coal types; coking coal exhibits the optimal adsorption performance, followed by fat coal. Increasing Ca2+ concentration generally leads to an increase in the coal particle-bubble attachment angle, thereby enhancing the affinity between coal and bubbles. The impact on clean coal yield, ash content, and flotation perfection indices varies by coal type: at low concentrations, the impact on 1/3 coking coal and fat coal is minimal, while high concentrations significantly increase the ash content. For coking coal, flotation indices show an initial increase followed by a decrease, with an overall decline in the flotation perfection index. By regulating the electrochemical properties of the coal particle surface, collector adsorption behavior, and coal-bubble interactions, Ca2+ significantly affects flotation outcomes. These differential impact patterns provide a theoretical basis for the optimization and precise regulation of industrial flotation processes.

       

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