基于DEM的复合振动筛分研究

    Research on composite vibrating screening based on DEM

    • 摘要: 为解决6 mm以下细粒煤筛分过程中筛孔堵塞、筛分效率偏低的问题,基于离散元法对复合振动筛分进行了研究。通过构建复合振动数学模型,确定仿真参数,建立DEM仿真模型,对比分析了复合振动与传统直线振动对6 mm细粒煤的筛分效果。研究结果表明:3 mm/16 Hz+1 mm/50 Hz的复合振动在相位差角为1.45π时振动强度最大,为该复合振动筛分的最优相位差参数;复合振动能有效提高颗粒群松散程度与内部运动性,显著改善细粒煤分层效果,提升细颗粒的透筛率,其产生的突变激振力可避免筛孔堵塞;相同筛面长度仿真条件下,复合振动的筛分性能更优异,对6 mm细粒煤的筛分效率达87%,较传统直线振动的76%提升11个百分点。双振型叠加的复合振动可显著提升6 mm细粒煤的筛分性能,研究结果为复合振动筛的结构设计与参数优化提供了重要理论依据。

       

      Abstract: To address the issues of mesh clogging and low screening efficiency during the screening process of fine coal below 6 mm, this study investigates compound vibration screening based on the Discrete Element Method (DEM). By constructing a mathematical model for compound vibration and determining simulation parameters, a DEM simulation model was established to compare the screening performance of compound vibration against traditional linear vibration for 6 mm fine coal. The results indicate that a compound vibration of 3 mm/16 Hz + 1 mm/50 Hz achieves maximum vibration intensity at a phase difference angle of 1.45π, identifying it as the optimal phase parameter for this screening method. Compound vibration effectively enhances the looseness and internal mobility of the particle group, significantly improving the stratification effect of fine coal and increasing the penetration rate of fine particles. Furthermore, the abrupt excitation force generated by this method prevents sieve hole blockages. Under identical screen length conditions, compound vibration demonstrates superior performance; it achieves a screening efficiency of 87% for 6 mm fine coal, an 11-percentage-point improvement over the 76% efficiency of traditional linear vibration. The superposition of dual vibration modes significantly enhances the screening performance of 6 mm fine coal, providing a vital theoretical basis for the structural design and parameter optimization of compound vibrating screens.

       

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