一段锥角设计无压给料三产品重介质旋流器流场研究

    Study on the flow field of a single-cone pressureless three-product heavy medium cyclone

    • 摘要: 为了提高传统无压给料三产品重介质旋流器中一段悬浮液浓缩效果及分选密度,将一段圆筒型结构改为圆筒-圆锥(锥角1.91°)-圆筒结构。采用计算流体力学(CFD)数值模拟方法和Fluent软件对重介质旋流器内部流场进行数值模拟,得到了旋流器一段和二段内部压力场和速度场的分布。研究结果表明:相对于圆筒形,改进旋流器一二段内部压力较高,在满足分选精度条件下,可以降低入介压力,进而减少能耗,同时减缓旋流器内部磨损,延长寿命;切向速度在一段锥形结构内保持较高的数值,能够提供足够的离心力,提高一段浓缩效果,而在二段中切向速度没有显著变化;轴向速度在一段内螺旋区域较高,它可以更快地排出较轻的产品并增大处理量,而在二段内螺旋区域轴向速度有所降低,在减少最大处理量的情况下,仍然保持最低的处理量。因此,改进后的无压给料三产品重介质旋流器可以提高一段旋流器的浓缩效果和一段分选密度。

       

      Abstract: To improve the thickening effect of the suspension and the separation density in the first stage of a traditional pressureless three-product heavy medium cyclone (HMC), the original cylindrical structure was modified into a cylinder-cone (cone angle 1.91°)-cylinder structure. Computational Fluid Dynamics (CFD) numerical simulation methods and Fluent software were employed to simulate the internal flow field of the HMC, obtaining the distribution of the internal pressure and velocity fields in both the first and second stages. The research results indicate that, compared to the cylindrical structure, the improved cyclone maintains higher internal pressure in both stages. This allows for a reduction in feed pressure and energy consumption while still meeting separation precision requirements. Additionally, the lower pressure leads to reduced rotational speed, thereby mitigating internal wear and extending the equipment's service life. The tangential velocity remains high within the first-stage conical section, providing sufficient centrifugal force to enhance the thickening effect; meanwhile, the tangential velocity in the second stage shows no significant change. The axial velocity is higher in the inner helical region of the first stage, which facilitates faster discharge of lighter products and increases throughput. In the second stage, the axial velocity in the inner helical region decreases slightly, maintaining a minimum processing capacity even under reduced maximum throughput conditions. In conclusion, the improved pressureless three-product heavy medium cyclone can effectively enhance both the thickening effect and the separation density of the first-stage cyclone.

       

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