智能干选技术在煤炭分选中的应用进展与展望

    Application progress and future prospects of intelligent dry separation technology in coal preparation

    • 摘要: 在“双碳”目标推进及煤炭行业绿色转型背景下,智能干选技术是破解传统湿法选煤高耗水、高能耗,人工拣矸效率低、精度差的难题,是推动行业低碳转型的关键路径。回顾了煤炭智能干选领域的研究历程与应用进展,简述了γ射线识别、X射线识别及图像识别三大主流技术的工作机理、系统构成及优劣特性,总结了各类技术的分选效果、工业化应用案例及研究现状,同时介绍了激光诱导击穿光谱(LIBS)的实验室研究成果,全面阐述了当前智能干选技术的发展水平。分析了现有研究中的关系、矛盾与差距:多传感器融合与智能算法优化可显著提升分选精度,其中双能X射线结合Relief-PSO-SVM算法可消除物料厚度干扰,偏最小二乘法-蒙特卡罗谱库最小二乘法(PLS-MCLLS)混合模型全谱拟合误差 < 3%,深度学习模型可将黑矸石识别平均准确率提升至98.34%;辨明了LIBS技术的研究矛盾,其虽在实验室实现多元素ppm级检测,但受防爆安全、探测效率及检测代表性等限制,暂不适配煤炭工业分选场景,同时明确当前智能干选技术在复杂煤质适应性、小粒度(0~25 mm)分选精度、辐射防护成本控制等方面存在的瓶颈,厘清了现有技术与工业化规模化应用需求之间的不一致之处。指出当前智能干选技术已实现从单一识别到多模态融合的跨越,且在替代人工手选、块煤分选及末煤分选领域展现出显著优势;提出后续研究的核心步骤与发展方向,即开发以双能X射线为核心的多传感器协同在线检测系统,构建“物理机理+数据驱动”的融合算法,优化设备模块化设计以降低投资与运维成本,推进设备标准化以适配井下等复杂工况,预测该技术将支撑煤炭全粒度级清洁利用新模式,为煤炭行业绿色低碳转型提供重要技术支撑。

       

      Abstract: Against the backdrop of advancing the “Dual Carbon” goals and the green transformation of the coal industry, intelligent dry separation technology addresses the challenges of high water and energy consumption in traditional wet coal preparation, as well as low efficiency and poor accuracy in manual gangue sorting. It serves as a key pathway to drive the low-carbon transformation of the sector. The research history and application progress in the field of intelligent coal dry separation are reviewed, and the working mechanisms, system compositions, and advantages and disadvantages of three mainstream intelligent dry separation technologies, namely γ-ray recognition, X-ray recognition, and image recognition, are briefly described. The separation effects, industrial application cases, and research status of various technologies are summarized, and the laboratory research results of Laser-Induced Breakdown Spectroscopy (LIBS) are also introduced, which can fully grasp the current development level of intelligent dry separation technology. The relationships, contradictions, and gaps in existing research are analyzed: the fusion of multi-sensors and the optimization of intelligent algorithms can significantly improve the separation accuracy. Among them, the dual-energy X-ray combined with the Relief-PSO-SVM algorithm can eliminate the interference of material thickness, the full-spectrum fitting error of the Partial Least Squares-Monte Carlo Library Least Squares (PLS-MCLLS) hybrid model is less than 3%, and the deep learning model can improve the average accuracy of black coal and gangue recognition to 98.34%. The research contradiction of LIBS technology is identified: although it has achieved multi-element ppm-level detection in the laboratory, it is temporarily not suitable for industrial coal separation scenarios due to the limitations of explosion-proof safety, detection efficiency, and detection representativeness. At the same time, the bottlenecks of current intelligent dry separation technology in terms of complex coal quality adaptability, small particle size (0~25 mm) separation accuracy, and radiation protection cost control are clarified, and the inconsistencies between existing technologies and the needs of industrial large-scale applications are sorted out. It is pointed out that the current intelligent dry separation technology has achieved a leap from single recognition to multi-modal fusion, and has shown significant advantages in replacing manual hand sorting, lump coal separation, and fine coal separation. The core steps and development directions of subsequent research are proposed, namely developing a multi-sensor collaborative online detection system with dual-energy X-ray as the core, constructing a fusion algorithm of “physical mechanism + data-driven”, optimizing the modular design of equipment to reduce investment and operation and maintenance costs, and promoting the standardization of equipment to adapt to complex working conditions such as underground. It is predicted that this technology will support a new model of full-grain size clean utilization of coal and provide important technical support for the low-carbon and efficient transformation of the coal industry.

       

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