高煤泥含量原煤不脱泥入选工艺效果分析

    Effect analysis of non-desliming washing process for high-slime raw coal

    • 摘要: 在选煤生产实践中,当原煤煤泥含量较高时,为避免过多煤泥进入选煤系统对分选效果产生不利影响,在选煤工艺设计时一般会考虑原煤脱泥入选。为简化高煤泥含量原煤分选工艺,探讨其不脱泥入选的可行性,基于分选介质中煤泥含量的定量分析,以贵州久泰邦达能源开发有限公司谢家河沟选煤厂为例,对“原煤不脱泥无压给料三产品重介质旋流器主选+粗煤泥煤泥重介质旋流器分选+细煤泥浮选”联合工艺分选该厂高煤泥含量原煤的生产实践进行了介绍分析。生产实践表明:该厂主选无压给料三产品重介质旋流器分选效果良好,平均精煤带矸率为0.29%,平均中煤带煤率为0.84%,平均矸石带煤率为0.08%,且平均小时处理量为420~450 t,最大小时处理量达520 t;该厂2024年1—9月生产统计数据显示,在原生煤泥含量为30%~35%(加上次生煤泥总煤泥含量约40%)的生产条件下,该厂吨煤介耗均在1.0 kg以下,吨煤电耗为6.0 kW·h。谢家河沟选煤厂高煤泥含量原煤不脱泥分选的成功实践表明,通过合理的工艺设计和设备选型,改进介质回收环节,并辅以一系列有效的管理措施,不脱泥入选工艺完全可以实现高效、低耗生产。

       

      Abstract: In coal preparation practice, when the slime content of raw coal is high, pre-desliming is typically incorporated into the process design to prevent excessive slime from negatively impacting separation efficiency. To simplify the processing circuit and explore the feasibility of non-desliming separation for high-slime raw coal, this paper presents a quantitative calculation of slime content in the separation medium. Taking the Xiejiahegou Coal Preparation Plant in Guizhou as a case study, it introduces the practical application of a combined circuit: primary separation with non-desliming pressureless-fed three-product heavy medium cyclones (HMC) + coarse slime separation with coal slime HMC + fine slime flotation. Operational results demonstrate that: the primary three-product HMC obtained satisfactory separation results,such as, the average gangue loss in clean coal is 0.29%, the average coal loss in middling coal is 0.84%, the average coal loss in gangue is 0.08% ,and maintained an average throughput of 420~450 t/h, reaching a maximum of 520 t/h. Production statistics from January to September 2024 show that despite a primary slime content of approximately 25% (and a total slime content of roughly 40% including secondary slime), the plant maintained a magnetite consumption of less than 1.0 kg/t and power consumption of 6.0 kW·h/t. The successful implementation of the non-desliming process for high-slime raw coal at Xiejiahegou Coal Preparation Plant indicates that, through rational process design, proper equipment selection, optimization of the medium recovery circuit, and the implementation of effective management measures, the non-desliming process achieved high efficiency and low consumption.

       

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