芦岭矿压滤煤泥破碎设备优化与性能对比

    Optimization and performance comparison of filter press coal slime crushing equipment in Luling Mine

    • 摘要: 针对湿法选煤工艺中煤泥滤饼高黏性、高水分特性导致原有破碎系统设备堵塞严重、清理频繁、能耗高等问题,芦岭矿采用辊式煤泥破碎机替换原有锤式破碎机进行优化升级。该设备基于剪切破碎为核心原理,配置交错布置的曲面梨形叶片结构与三组独立驱动辊系,通过前双辊同向旋转、第三辊逆向旋转的协同设计,构建分级破碎工艺,实现无筛网间隙可调式破碎。生产实践表明:升级后的设备处理能力强、出料粒度均匀且满足 < 50 mm 的使用要求,箱体内无堵塞和黏结现象;相较于原有设备,其单位能耗降低85%,易损件寿命延长3.3 倍,清理频次从每日1 次降至每月1 次,显著降低了运行成本与工人劳动强度。该优化方案有效解决了高黏湿煤泥破碎的技术难题,为选煤厂煤泥资源化利用提供了可靠的技术装备支撑,同时对相似黏湿物料破碎具有普适性。

       

      Abstract: To address the issues of severe clogging, frequent cleaning, and high energy consumption in the original crushing system caused by the high viscosity and high moisture characteristics of coal slime filter cake in wet coal preparation processes, Luling Mine replaced the original hammer crusher with a roller-type coal slime crusher for optimization and upgrading.The equipment is based on the core principle of shear crushing, configured with a staggered arrangement of curved pear-shaped blades and three sets of independently driven roller systems. Through the collaborative design of the first two rollers rotating in the same direction and the third roller rotating in reverse, it establishes a graduated crushing process and achieves screenless, adjustable-gap crushing.Production practice demonstrates that the upgraded equipment possesses strong processing capacity and produces a uniform discharge size that meets the < 50 mm requirement, with no clogging or sticking observed within the machine housing. Compared to the original equipment, its unit energy consumption is reduced by 85%, the lifespan of wear parts is extended by 3.3 times, and the cleaning frequency is reduced from once daily to once monthly, significantly lowering operating costs and labor intensity. This optimization effectively resolves technical challenges in crushing high-viscosity wet coal slime, provides reliable technical equipment support for the resource utilization of coal slime in preparation plants, and offers general applicability for the crushing of similar viscous and wet materials.

       

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