加压过滤机滤布负压清洗系统设计

    Design of negative pressure cleaning system for filter cloth of pressure filter

    • 摘要: 加压过滤机现有清洗装置存在停机清洗影响生产连续性,定期清洗难度大及水资源循环利用效率低下等问题。针对上述问题,设计了由清洗器、洗水分离仓与洗水循环装置组成的滤布负压清洗系统,该系统运用负压驱动原理实现滤布的反向动态清洁,借助洗水分离仓的固液分离功能与洗水循环装置的二次过滤,构建“清洗—分离—过滤—回用”的闭环回路。结果表明,该系统实现了过滤作业与滤布清洗的同步运行,可显著提升压滤机连续作业时长与过滤效率;能实时清除滤布表面残留煤泥,延长滤布使用寿命;并降低了选煤厂用水成本,清水用量预计减少30%以上。加压过滤机滤布负压清洗系统突破传统清洗局限,实现滤布实时清洗与洗水循环利用,有效解决了传统清洗技术的关键痛点,契合选煤行业绿色低碳发展要求。

       

      Abstract: Existing cleaning devices for pressure filters face issues such as downtime cleaning affecting production continuity, periodic cleaning increasing cleaning difficulty, and low efficiency of water resource recycling. To address these problems, a negative pressure cleaning system for filter cloth, consisting of a cleaner, a wash-water separation chamber, and a wash-water circulation device, is proposed. This system utilizes the principle of negative pressure drive to achieve reverse dynamic cleaning of the filter cloth. By leveraging the solid-liquid separation function of the wash-water separation chamber and the secondary filtration of the circulation device, a closed-loop circuit of “cleaning—separation—filtration—reuse” is constructed. The results show that the system achieves simultaneous operation of filtration and cloth cleaning, which significantly improves the continuous operation time and filtration efficiency of the pressure filter. It removes residual coal slime on the cloth surface in real time, extending the service life of the filter cloth. Furthermore, it reduces the water cost of the coal preparation plant, with fresh water consumption expected to decrease by more than 30%. The negative pressure cleaning system for pressure filter cloth breaks through the limitations of traditional cleaning, achieves real-time cleaning and closed-loop recycling of wash water, effectively solves the key pain points of traditional cleaning technology, and meets the green and low-carbon development requirements of the coal preparation industry.

       

    /

    返回文章
    返回