吕梁山煤电洗煤厂中煤破碎解离再选可行性研究

    Feasibility study on the crushing, liberation, and re-separation of middlings in Luliangshan Coal Preparation Plant

    • 摘要: 为解决重介中煤资源利用率低、经济效益未充分挖掘的问题,践行煤炭资源“吃干榨尽”的利用原则,吕梁山煤电洗煤厂通过对比微波加热与液氮冷凝两种预处理方式,采用预处理、破碎、筛分、浮沉试验、X射线衍射分析及扫描电子显微镜观察相结合的研究方法,确定适配该厂中煤的最佳破碎粒度以及配套再选工艺。研究结果表明:液氮冷凝预处理更利于后续浮沉试验中的密度分离;> 6 mm中煤破碎至6 mm以下再进行重选时,选煤厂每年可增产精煤0.75万t,中煤产量维持在18.78万t,平均每年可新增利润259.89万元;该粒度下中煤主导密度级为1.6~1.8 g/cm3,产率为47.24%,< 1.4 g/cm3低密度级产物产率达7.73%,灰分为11.95%,精煤与矸石解离效果显著优于 > 13 mm破碎方案。该厂炼焦中煤设计的6 mm破碎再选工艺,有效提升了中煤资源回收利用率,具有显著的经济效益和资源利用价值。

       

      Abstract: To address the issues of low resource utilization and untapped economic potential of heavy-medium middlings, and to implement the principle of “maximizing coal resource extraction,” the Luliangshan Coal Preparation Plant compared microwave heating and liquid nitrogen condensation to determine the optimal pretreatment scheme, and conducted a feasibility study on the crushing, liberation, and re-separation of middlings. Using a combined methodology of pretreatment, crushing, screening, float-and-sink tests, X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results indicate that liquid nitrogen condensation pretreatment is more conducive to density separation in subsequent float-and-sink tests. When middlings with a particle size of > 6 mm are crushed to below 6 mm for re-separation, the plant can increase clean coal production by 7 500 tons per year, while maintaining middling production at 187 800 tons.The average annual profit increase is estimated at 2.5989 million yuan. At this particle size, the dominant density fraction is 1.6~1.8 g/cm3 (yield of 47.24%), while the low-density fraction of < 1.4 g/cm3 reaches a yield of 7.73% with an ash content of 11.95%. The liberation effect between clean coal and reject is significantly superior to the > 13 mm crushing scheme. The designed 6 mm crushing and re-separation process for coking middlings effectively improves resource recovery, offering substantial economic benefits and resource utilization value.

       

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