新型浮选药剂在沙曲选煤厂的研究与应用

    Research and application of new flotation reagents in Shaqu Coal Preparation Plant

    • 摘要: 为了从本质上消除煤泥浮选过程中的安全隐患、降低职业病风险和改善煤泥浮选作业的现场环境,进一步提高煤泥浮选效率及资源利用率,从根本上解决浮选精煤灰分波动而引起的“重介背灰”问题,本着安全、环保、高效、经济的原则,采用煤泥小浮选对比试验和工业性试验方法,对沙曲选煤厂煤泥浮选及新型捕收剂DVS4U058和起泡剂N88050理化特性进行了研究,以验证其适应性、分选效果及经济可行性。试验结果表明:新型捕收剂DVS4U058和起泡剂N88050完全符合绿色煤用浮选药剂的标准,该药剂的安全性和环保性能够更好地保障煤泥浮选过程的安全生产,改善良好的作业环境且具有更高的选择性,综合药剂用量同比下降了28.57%,浮选精煤回收率提高了2.59个百分点,浮选精煤灰分标准差仅为0.11%,浮选尾煤灰分提高了1.98个百分点,与现有情况相比年销售收入可增加884.56万元,具有较好的环境与经济效益。

       

      Abstract: To fundamentally eliminate potential safety hazards, reduce occupational health risks, improve the on-site environment of coal slime flotation, enhance flotation efficiency and resource utilization, and fundamentally resolve the issue of "heavy medium ash carry-over" caused by fluctuations in clean coal ash content, this study adhered to the principles of safety, environmental protection, efficiency, and economy. Through comparative laboratory-scale flotation tests and industrial trials on coal slime at Shaqu Coal Preparation Plant, the physicochemical properties of the new collector DVS4U058 and frother N88050 were investigated to verify their adaptability, separation efficiency, and economic feasibility. The results demonstrated that DVS4U058 and N88050 fully comply with green standards for coal flotation reagents. Their enhanced safety and environmental performance better ensured safe production and improved the operational environment during flotation, while exhibiting higher selectivity. The comprehensive unit consumption of reagents decreased by 28.57% year-on-year, the clean coal yield increased by 2.59 percentage points, the standard deviation of clean coal ash content was only 0.11%, and the tailings ash content increased by 1.98 percentage points. Compared with the existing process, the annual sales revenue could increase by 8.8456 million yuan, demonstrating significant environmental and economic benefits.

       

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