蒋庄煤矿选煤厂粗煤泥精细分级研究

    Study on fine classification of coarse slime in Jiangzhuang Coal Preparation Plant

    • 摘要: 为解决蒋庄煤矿选煤厂粗煤泥分级旋流器底流夹细率高、溢流跑粗率高,进而影响后续 CSS 粗煤泥分选机分选效果与浮选尾煤指标的问题,该厂联合中国矿业大学开展粗煤泥精细分级研究。通过采用缩小旋流器直径、引入二次冲洗水、开发入料智能控制系统的技术方案,以 CC-300 高效分级旋流器组替代原大直径旋流器。生产实践表明:新型旋流器组底流夹细率由 35.87% 降至 22.62%,溢流跑粗率由 8.12% 降至 1.43%;在精煤灰分基本稳定的前提下,CSS 粗煤泥分选机精煤产率提高 2 个百分点以上,年新增经济效益约 369.39 万元,浮选尾煤灰分提升至 80.97%,达到集团对尾煤热值的要求,为粗煤泥高效分选提供了良好入料条件。

       

      Abstract: To address the issues of high fine coal carry-over in the underflow and high coarse coal loss in the overflow of the hydrocyclones for coarse slime classification at Jiangzhuang Coal Preparation Plant—problems that adversely affected the subsequent performance of the CSS separator and the indicators of flotation tailings—the plant collaborated with China University of Mining and Technology to conduct research on the precise classification of coarse slime. By implementing a technical solution that involved reducing the hydrocyclone diameter, introducing secondary rinse water, and developing an intelligent feed control system, the original large-diameter hydrocyclones were replaced with CC-300 high-efficiency classification hydrocyclone units. The results of industrial application showed that the fine coal carry-over in the underflow of the new hydrocyclone units decreased from 35.87% to 22.62%, while the coarse coal loss in the overflow dropped from 8.12% to 1.43%. With the ash content of clean coal remaining largely stable, the clean coal yield of the CSS coarse slime separator increased by over 2 percentage points, generating an additional annual economic benefit of approximately 3.6939 million yuan. Additionally, the ash content of flotation tailings rose to 80.97%, meeting the calorific value requirements for tailings set by Zaozhuang Mining Group. This improvement provided high-quality feed conditions for the efficient separation of coarse slime.

       

    /

    返回文章
    返回