纳米气泡在煤泥浮选中的作用研究

    Research on the role of nanobubbles in coal slime flotation

    • 摘要: 为突破传统浮选难以高效分选微细粒难选煤泥的技术瓶颈,以官地选煤厂煤泥为研究对象,采用实验室自主研发的纳米气泡浮选系统,对水力空化制备纳米气泡的稳定性及其对浮选效果的影响进行了研究,并解析了纳米气泡强化微细粒分选的机理。研究结果表明:空化处理时间超过5 min后,纳米气泡尺寸稳定在175 ~ 225 nm之间,放置1 h仍然能够保持较高的稳定性;在有纳米气泡存在的条件下,当起泡剂用量为0.3 kg/t时,可燃体回收率达到91%,相较于无纳米气泡时起泡剂用量降低25%;当充气速率在0.4~1.6 cm/s之间时,有纳米气泡条件下可燃体回收率基本保持在90%左右,但产品灰分随充气速率增大呈上升趋势,原因是纳米气泡在增强煤粒疏水性的同时,使疏水性较差的矿物颗粒黏附概率同步增加。纳米气泡具有良好的稳定性,通过促进微细颗粒团絮、毛细架桥作用及促进液膜失稳等多重作用机制,能显著强化煤泥的浮选效果,为微细粒煤高效分选提供了新途径。

       

      Abstract: To address the technical challenge of efficiently separating fine, difficult-to-wash coal slime using traditional flotation methods, a study was conducted using coal slime from the Guandi Coal Preparation Plant as the sample. A self-developed nanobubble flotation system was employed to investigate the stability of hydrodynamic cavitation-generated nanobubbles and their impact on flotation performance, while also analyzing the mechanism by which nanobubbles enhance fine particle separation. The results indicate that after more than 5 minutes of cavitation treatment, nanobubble size stabilized within the range of 175~225 nm, maintaining high stability even after one hour of standing. In the presence of nanobubbles, a frother dosage of 0.3 kg/t achieved a combustible recovery rate of 91%, representing a 25% reduction in frother consumption compared to conditions without nanobubbles. When the aeration rate ranged from 0.4 cm/s to 1.6 cm/s, the combustible recovery rate in the nanobubble-containing slurry system remained around 90%. However, the ash content of the product increased with higher aeration rates, attributed to nanobubbles enhancing the hydrophobicity of coal particles while simultaneously increasing the probability of attachment of less hydrophobic mineral particles. Nanobubbles exhibit excellent stability and significantly enhance coal slime flotation through multiple mechanisms, including promoting the aggregation of fine particles, capillary bridging, and destabilizing liquid films. This provides a new pathway for the efficient separation of fine-grained coal.

       

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