基于流量-水分模型的煤泥滤饼水分检测研究

    Research on moisture detection of coal slime filter cake based on a flow-moisture model

    • 摘要: 针对煤泥压滤环节压滤时间过长,现有压滤机难以实现水分全过程检测,导致压滤能耗偏高,压滤周期长的难题,研究煤泥压滤环节中滤饼水分脱除随压滤时间的变化规律,借助自动恒应力试验机分析了不同煤泥粒度、煤泥水黏度及压力对煤泥滤饼脱水的演变特征,构建了基于滤液流量与滤饼水分的数学推导模型,并设计了煤泥滤饼水分检测装置,实现煤泥压滤全过程水分检测。试验结果表明:当压力相同时,滤饼水分随着煤泥粒度的增加而减小;煤泥水的黏度增高,会使压滤过程脱水困难;压滤压力的增大,能有效降低滤饼的水分,入料压力从5 MPa增高到10 MPa,滤饼的水分从24.7%降低到13.7%,与传统检测煤泥水分相比,煤泥滤饼水分检测装置精度可达97%。研究结果为降低煤泥压滤环节能耗,提高煤泥固液分离效率,实现煤泥压滤智能化提供了理论与实践技术支撑。

       

      Abstract: Aiming at the problems in the coal slime filter pressing process, such as excessively long pressing time, the difficulty of achieving real-time moisture detection throughout the process with existing filter presses, high energy consumption, and long filtration cycles, this study investigates the variation pattern of moisture removal from filter cake with pressing time. Using an automatic constant-stress testing machine, the evolution characteristics of dewatering for coal slime filter cakes under different particle sizes, slurry viscosities, and pressures were analyzed. A mathematical derivation model based on filtrate flow rate and filter cake moisture was established, and a moisture detection device for coal slime filter cake was designed to achieve real-time moisture monitoring throughout the filter pressing process. Experimental results show that under the same pressure, filter cake moisture decreases as coal slime particle size increases. Higher slurry viscosity makes dewatering during filter pressing more difficult. Increasing the filter pressing pressure can effectively reduce filter cake moisture. When the feeding pressure increased from 5 MPa to 10 MPa, the filter cake moisture decreased from 24.7% to 13.7%. Compared with traditional coal slime moisture detection methods, the developed moisture detection device achieves an accuracy of up to 97%. The research results provide theoretical and practical technical support for reducing energy consumption in the coal slime filter pressing process, improving solid-liquid separation efficiency, and advancing intelligent coal slime filter pressing.

       

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