基于APAM搅拌溶解规律的絮凝剂自动加药系统研究

    Research on an automatic flocculant dosing system based on the stirring and dissolution laws of APAM

    • 摘要: 絮凝剂的搅拌溶解是选煤厂煤泥水处理过程中的重要环节。针对煤泥水处理中絮凝剂溶解质量与均匀性难以精准控制、缺乏兼顾有效性与实时性的黏度检测技术,且絮凝剂搅拌溶解装置研究不足的问题,提出基于阴离子型聚丙烯酰胺(APAM)搅拌溶解规律的絮凝剂自动加药系统。系统分为药剂定量添加及输送、喷吹分散、黏度检测搅拌三部分,通过PLC和上位机实现智能控制;基于机械搅拌功率公式与永田进治功率准数,推导搅拌功率与APAM溶液运动黏度的数学关联;采用试验法探究不同分子量(400万、800万、1 200万、1 600万、1 800万和2 000万)的APAM在200~1 000 r/min搅拌转速下的溶解规律,建立运动黏度与搅拌功率的数学模型,通过模拟现场试验验证系统与模型的有效性。结果表明:APAM溶液运动黏度随搅拌功率增加先升后降,存在对应最大运动黏度的最佳搅拌功率;基于推导的数学模型,通过搅拌功率计算得到的运动黏度与实际测量值的平均相对误差均小于6%;所设计的自动加药系统实现了APAM溶液运动黏度的非接触式实时检测,运行稳定且操作简便,可稳定控制絮凝剂溶液黏度。该系统与推导的数学模型解决了传统配药方式的精准度问题,提升了煤泥水处理中絮凝剂添加的智能化与可靠性,为优化絮凝剂溶解参数提供了理论参考。

       

      Abstract: The stirring and dissolution of flocculants are critical steps in the coal slurry water treatment process at coal preparation plants. To address the challenges of accurately controlling the dissolution quality and uniformity of flocculants, the lack of viscosity detection technology that balances effectiveness and real-time capability, and the insufficient research on flocculant dissolution and stirring equipment, an automatic flocculant dosing system based on the stirring and dissolution principles of anionic polyacrylamide (APAM) is proposed. The system consists of three parts: quantitative dosing and conveying, pneumatic dispersion, and viscosity detection and stirring, with intelligent control achieved through a PLC and an upper computer. Based on the mechanical stirring power formula and Nagata Sadaharu's power number, the mathematical relationship between stirring power and the kinematic viscosity of APAM solution is derived. Experimental methods are used to investigate the dissolution patterns of APAM with different molecular weights (4 million, 8 million, 12 million, 16 million, 18 million, and 20 million) at stirring speeds ranging from 200 to 1 000 rpm. A mathematical model linking kinematic viscosity and stirring power is established, and the effectiveness of the system and model is verified through simulated field tests. The results show that the kinematic viscosity of the APAM solution initially increases and then decreases with increasing stirring power, with an optimal stirring power corresponding to the maximum kinematic viscosity. Based on the derived mathematical model, the average relative error between the kinematic viscosity calculated from stirring power and the actual measured values is less than 6%. The designed automatic dosing system enables non-contact, real-time detection of the kinematic viscosity of APAM solution, operates stably, is easy to use, and effectively controls the viscosity of the flocculant solution. This system and the derived mathematical model address the precision issues of traditional dosing methods, enhance the intelligence and reliability of flocculant addition in coal slurry water treatment, and provide theoretical guidance for optimizing flocculant dissolution parameters.

       

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