柴油微乳捕收剂强化煤泥浮选试验研究

    Experimental study on coal slime flotation enhanced by diesel micro-emulsion collector

    • 摘要: 针对煤泥浮选过程中传统捕收剂如煤油、柴油用量大、分散性差的问题,利用微乳化技术,以十六烷基三甲基溴化铵(CTAB)、正戊醇或正丁醇、柴油、水为原料制备柴油微乳捕收剂。将CTAB与正戊醇或正丁醇复合制备乳化剂,拟三元相图微乳区面积表明正戊醇是柴油微乳体系中最佳助表面活性剂。在乳化剂∶柴油∶水为22.62∶66.71∶10.67条件下制备了微乳捕收剂(MD),平均粒径为17.56 nm,离心后微乳液粒径基本保持不变;MD在水中分散平均粒径为112.4 nm,远低于柴油的123.88 μm。在相同捕收剂用量条件下,使用MD时浮选精煤产率提高显著,灰分有所降低,浮选完善指标明显提高。在浮选精煤产率为79.45%时,MD用量较柴油节省135 g/t,节省45%,每吨干煤泥浮选捕收剂成本降低约0.44元。接触角试验表明,MD能显著增强煤粒表面疏水性,提高煤粒的可浮性,进而提高可燃体回收率。

       

      Abstract: In order to solve the problem of large amount and poor dispersibility of traditional collectors such as kerosene and diesel in the process of coal slime flotation, the diesel micro-emulsion collector was prepared using cetyl trimethyl ammonium bromide (CTAB), n-amyl alcohol or n-butanol, diesel oil and water as raw materials. CTAB was combined with n-amyl alcohol or n-butanol to form a complex emulsifier. The pseudo-ternary phase diagram showed that n-amyl alcohol was the best co-surfactant in the diesel micro-emulsion system. The micro-emulsion collector (MD) was prepared with a ratio of emulsifier∶diesel oil∶water as 22.62∶66.71∶10.67. The average particle size of oil droplets was 17.56 nm. The particle size of the microemulsion remains essentially unchanged after centrifugation. The average particle size of MD dispersed in water was 112.4 nm, which was much smaller than 123.88 μm of diesel oil. At the same collector dosage, the micro-emulsion significantly increases the concentrate yield, decreases the ash content, and improves the flotation perfection index. To achieve a concentrate yield of 79.45%, the dosage of the MD micro-emulsion collector was 135 g/t lower than that of diesel oil, representing a 45% reduction in collector consumption. Consequently, the flotation collector cost was reduced by 0.44 yuan per ton of dry coal slime. The contact angle tests show that MD can significantly enhance the hydrophobicity of coal particle surfaces, improve their floatability, and consequently increase the combustible matter recovery rate.

       

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