煤炭灰分在线检测技术应用现状与发展方向

    Current application status and development directions of online coal ash detection technology

    • 摘要: 煤炭作为我国关键能源与化工原料,其合理开发利用对经济发展具有重要意义,当前煤炭产业正处于智能化转型关键时期,选煤厂智能化是推动行业从 “人力驱动” 向 “科技驱动” 转型的核心环节。灰分作为衡量煤炭产品质量的重要指标之一,其实时、精准检测已成为实现煤炭清洁高效利用的关键环节。文章简述了以缓慢灰化法、快速灰化法为代表的煤炭灰分离线检测技术的原理与操作流程,指出其虽检测准确,但存在操作复杂、耗时较长、无法实时呈现灰分数据的局限,目前主要用于验证在线检测方法的精度;介绍了基于γ射线、X射线、煤天然放射性、中子活化及激光技术的五类在线灰分检测技术的基本原理,详述了各类在线灰分仪的结构特点、工作条件与性能指标,并重点对比分析了它们在应用中的优缺点。分析表明:不同在线灰分检测技术因原理差异,适用场景、性能优势与局限性各不相同,需结合具体应用场景、煤质特性及成本综合选择适配方案。最后指出:未来煤炭灰分检测技术需向智能化、精准化、高效化方向发展,应通过加强研发推动技术创新、与选煤厂智能化系统的深度融合、建立完善技术标准规范、注重安全环保及强化人才培养等路径,提升技术水平,为煤炭行业发展提供支撑。文章可为煤炭企业及相关研究人员选择灰分检测方法提供有益参考。

       

      Abstract: As a critical energy source and chemical raw material in China, coal plays a vital role in economic development, making its rational exploitation and utilization highly significant. Currently, the coal industry is undergoing a crucial period of intelligent transformation, and the intelligentization of coal preparation plants represents a core step in shifting the sector from being “labor-driven” to “technology-driven.” Ash content, being one of the key indicators for evaluating coal product quality, requires real-time and accurate detection, which has become essential for achieving clean and efficient utilization of coal. The article outlines the principles and operational procedures of offline coal ash content detection technologies, represented by the slow ashing method and rapid ashing method. It points out that while these methods offer high accuracy, they suffer from limitations such as complex operations, long processing times, and the inability to provide real-time ash content data. Currently, they are primarily used to verify the accuracy of online detection methods. The article also introduces five types of online ash detection technologies based on γ-rays, X-rays, natural coal radioactivity, neutron activation, and laser techniques. It elaborates on the structural features, working conditions, and performance indicators of various online ash analyzers, with a focused comparative analysis of their advantages and disadvantages in practical applications. Analysis indicates that different online ash detection technologies vary in applicable scenarios, performance advantages, and limitations due to differences in their working principles. The selection of an appropriate method must comprehensively consider specific application contexts, coal characteristics, and costs. Finally, it is pointed out that the future development of coal ash detection technology should focus on intelligence, precision, and efficiency. Efforts should be made to enhance technical capabilities and support the coal industry by strengthening R&D to drive innovation, deeply integrating with intelligent coal preparation plant systems, establishing comprehensive technical standards and regulations, prioritizing safety and environmental protection, and fostering talent development. This article can provide valuable insights for coal enterprises and related researchers in selecting appropriate ash detection methods.

       

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