XJM-S90型浮选机的研制与应用

    Development and application of the XJM-S90 flotation machine

    • 摘要: 采用相似放大方法设计了XJM-S90型浮选机的关键技术参数,利用CFD技术仿真模拟了该浮选机流场分选区域成“W”状态以及高梯度速度流场特性,计算出叶轮的排液量为8 284.36 m3/h,是入料矿浆流量的3.77倍。该浮选机清水试验的充气速率为0.814 m3/(m2·min),充气均匀系数为83.97%,并成功应用于朔中选煤厂。工业性试验结果表明,精煤产率为61.64%、灰分降低12.54个百分点,其单位容积矿浆处理能力达6.23 m3/(m3·h),浮选效果良好。

       

      Abstract: The key technical parameters of the XJM-S90 flotation machine are designed using similarity scale-up method. It is found through CFD analog simulation that the cells' flow field assumes a “W” pattern in the separation region and exhibits a high-gradient characteristics. The calculated impeller displacement is 8 284.36 m3/h, 3.77 times the volume of feed pulp flow. Test with freshwater indicates that the aeration rate is 0.814 m3/(m2·min) with an aeration uniformity coefficient of 83.97%. The machine is now in successful operation at Shuozhong Coal Preparation Plant. Result of industrial test shows that the concentrate yield is 61.64% with its ash reduced by 12.54 percentage points, and the pulp throughput per unit volume is as high as 6.23 m3/(m3·h), demonstrating a remarkable flotation performance.

       

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